Specifications
Model | TB-004 |
Power | around 3KW |
Voltage | 220V |
Working Pressure | 6kg/cm2 |
Air Pressure | 7-10kg/cm2 |
Capacity | around 5000piece/hour if cap shape change or too soft, output will is less. |
Label Film Thickness | 0.05-0.1mm |
Label Film Wide | 57-70mm |
Machine Size | 2800*1000*1850mm |
Product Features
1. The automatic rounding and tailing function of the bottle cap can automatically round the deformed bottle cap, and then automatically label it after the end; there is no need to worry about the difficulty of getting on the machine due to the deformation of the bottle cap;
2. Automatically stop and wait: when there is no film or cap, the machine will automatically stop and wait; when there is film or cap, the machine will automatically start;
3. Automatic winding-up and shutdown: Press the "Winding-up" function key, the machine will automatically stop all the bottle caps on the split plate after labeling and emptying;
4. Automatically stop or change containers; when the production output reaches the set output, the machine will automatically stop or change containers;Automatic fault diagnosis: display the cause of the fault, automatically stop and wait;
5. Safety protection: above the cover and secondary labeling area, if foreign objects enter the safety protection area, the machine will automatically shut down for protection;
6. Overheating protection: When the actual labeling temperature reaches or exceeds the set alarm value, the machine will automatically shut down for protection;
7. Product visual inspection: additional configuration, self-set product labeling quality standards, products that do not meet the standards will be automatically rejected.
8. China factory specializing in the production of 5 gallon non-spill water cap labeling sealing machine
Troubleshooting
1.When machine is in trouble , firstly check the failure phenomenon , then turn off power or air source to maintain (Unless emergency case , turn off power and air source)
2.Clean the dirt on the The First Time Heating Head by manual : Under Manual Working Mode , press Foil Cutting Cylinder(Upper Knife is cutting down) , pull out the air pipe at the bottom of the Foil Cutting Cylinder to use clean and dry cotton clothes to clean Heating Surface of Heating Head . If there is any dirt on the Heating Surface , use 600~1000# Sand Paper to wrap Heating Surface , simultaneously clean 2 PCS of Heating Surface.
Clean the dirt on The Second Time Heating Head by manual : Rotate the Divider to make Two Times Heating Heads are not the corresponding position , then use clean and dry cotton clothes to clean (Press the button “Start” , then press the button “Emergency Stop ” to stop machine once Rotary Table is staring up for a very short time , finally use rotate the Rotary Table until the suitable degree . ) (If there is any dirt on the Heating Surface , use 600~1000# Sand Paper to wrap Heating Surface , simultaneously clean 2 PCS of Heating Surface. )
3.If there is no caps in the Cap Pushing Cylinder Area , machine stops ; If there is some caps in the Cap Pushing Cylinder Area , machine will be running automatically ; If the cylinder clamps the cap , firstly press the button “Emergency Stop ” , then solve the problem . It’s prohibited to enter the hands into this area , otherwise , the cylinder will be bouncing off promptly to clamp the hands .
4.Cap Pushing Cylinder won’t push caps under the following conditions : Check to see if there is any caps ?
Check the Photoelectric Switch to see if it is normal ?
The Photoelectric Switch of Cap Baffle Cylinder is not in position .
5.Be sure to confirm there is no hard objects in the Upper and lower knife cutting Foil , otherwise , it will damage the knife
6.Labeling Is Inclining
Check the Vacuum Suction Cup
Check the Upper And Lower Action of Copper Pipe connecting with Vacuum Suction Cup to see if it’s flexible or check the connector to see if it’s loosen or not
Under Manual Working Mode , press the “Foil Suction Labeling Cylinder ” to check if the bottom edge of Vacuum Suction Cap is lower 1~2 mm than Lower Knife or not
Check the Label Cutting Unit to see if there is any burr or not
7. Label Cutting Unit is inclining
Adjust the Cursor Inspection Switch
Adjust Heating Seal Foil Limiting Ring
Adjust the control parameters of film feeding stepper motor
More Machine Detailed Pictures
Samples for your reference