The Process of a UK Client's Purchase of a High-Speed Labeling Machine from Consung

In the dynamic and fast-paced world of manufacturing, efficiency and innovation are paramount. A recent collaboration between a UK client and Consung, a professional manufacturer of industrial labeling machines and packing machines, highlights the adaptability and technical prowess required to meet specific industry needs. This blog post delves into the UK client's journey to enhance their production line with a high-speed labeling machine capable of handling the demanding task of labeling clear transparent labels onto paper cups at an impressive rate of 120-150 labels per minute.

Identifying Customer's Need

The client was in search of a sophisticated solution to automate the process of applying labels to cards coming off a conveyor/stack, ensuring each label was accurately placed and securely attached before restacking. The primary goal was to trial a machine that could significantly improve efficiency and, if successful, to expand this capability across their production facilities. They required a machine that could handle large quantities with minimal manual intervention, specifically requesting a larger infeed stack and outfeed accumulation to manage their substantial labeling needs.

Customization and Technical Specifications

To meet these rigorous demands, Consung recommended the BGJ-F300 high speed labeling machine with servo control, a model renowned for its speed and precision. This machine was tailored to address the client's specific requirements, including:

Transparent Label Sensor: Considering the client's need to apply clear transparent labels, the machine was equipped with a specialized sensor designed to detect these labels accurately, a feature that necessitates advanced technology and incurs additional cost due to its complexity.

Additional Pressure Roller: To ensure the labels adhered firmly to the cards, an extra roller was integrated into the machine, applying the necessary pressure to secure the labels in place effectively.

Servo System and Touch Screen: The machine's servo system and touch screen interface were sourced from Mitsubishi, Japan, reflecting Consung's commitment to using high-quality components for enhanced performance and reliability.

Motor Upgrades: The machine was fitted with two additional motors compared to the standard model, with all motors (except for the servo motor) upgraded to the Taiwan JSCC brand, known for its suitability in high-speed applications.

Label Supply System: A distinct label-supplying system was incorporated, differing from standard machines to accommodate the high-speed operational requirements.

The Path to Purchase

Upon receiving the quotation, the client expressed their intention to proceed with the purchase of the BGJ-F300 servo machine. They requested confirmation of the costing and delivery time, emphasizing the urgency of integrating the machine into their production line. With a one-month delivery timeframe, the client provided additional details, including the final cup sizes and drawings for the machine to handle, ensuring the equipment would meet all their operational needs.

Ensuring Compatibility and Performance

Before finalizing the purchase, the client planned to send sample reels of labels and fans for both 10oz and 22oz cups to Consung. This step was crucial for testing the machine's compatibility with the client's specific materials and for verifying its performance. The client requested a video demonstration of the machine in operation, showcasing its functionality and confirming its readiness before shipping.

Conclusion

This collaboration between the UK client and Consung is a testament to the importance of customization, precision, and efficiency in the manufacturing sector. By addressing the client's unique requirements and ensuring the machine's capabilities were perfectly aligned with their production needs, Consung demonstrated its expertise and commitment to delivering high-quality, innovative solutions. The BGJ-F300 high speed paper labeling machine stands as a prime example of engineering excellence, ready to revolutionize the client's labeling process with unmatched speed and accuracy.

Here are final tested customer paper cup pictures

Here is testing video for your reference